Recently, the Jinggong Technology Lean Manufacturing Digital Factory Intelligence Upgrade Project has successfully completed nearly five months of trial operation verification and has officially been put into stable operation. This marks the successful implementation of the company's forward-looking strategy centered on "full chain digitization", laying a solid foundation for building a modern lean manufacturing digital factory and continuously strengthening the core competitiveness of "precision and intelligent manufacturing".

Data driven, integrating transparency and visibility throughout the entire process

The information silo in traditional manufacturing processes is a key bottleneck that restricts efficiency and collaboration. The core breakthrough of this upgrade lies in completely breaking down the data barriers of core business systems such as CRM, ERP, PLM, MES, WMS, and OA, achieving deep integration, and building a full process visualization system covering "customer needs, R&D design, plan issuance, production execution, equipment management, quality control, and delivery services":

The entire order cycle is visible:From Sales Ordering (CRM)Plan issuance（ERP）、 From process design (PLM), material preparation (WMS) to production execution (MES) and final delivery, order status and production progress are tracked in real-time to each process, providing a "basis" for management.

Real time control of device operation:The real-time display of operational status, efficiency, maintenance requirements, and other data of key production equipment. Information on equipment abnormalities or material shortages can be pushed in real-time through mobile devices, significantly improving response speed and production efficiency.

Cross domain collaboration is efficient and agile:Process approval (OA) seamlessly connects various system instructions, closely links with production execution and material allocation, effectively eliminates "information silos", makes system operation smoother, and significantly improves process efficiency.

Hardware upgrade, building a solid foundation for digitalization

The efficient operation of full chain digitization relies on solid hardware support and reliable data sources. Jinggong Technology has synchronously completed the hardware intelligent upgrade of key production processes:

Introducing high-precision digital equipment:More than 20 high-precision CNC equipment clusters with comprehensive digital interfaces, including five axis machining centers, precision vertical grinding, and vertical machining, have been added. This not only significantly improves the stability of complex part machining accuracy, but also makes real-time data feedback a precise data source for MES systems;

Deploying intelligent welding robots:A flexible welding robot integrating 3D visual recognition and intelligent sensing technology, achieving 24-hour high stability operation, welding quality far exceeding manual standards, flexible changeover capability to ensure flexible production, and real-time feedback of operation data;

Implementing intelligent material management:24-hour intelligent self-service management of cutting tools and spare parts, combined with the tool library auxiliary system, has increased material retrieval efficiency by 50%, effectively solving the problem of "difficult material finding" and providing real-time basis for precise production scheduling and supply chain optimization.

Significant results have been achieved, and the lean foundation has been deeply consolidated

    After five months of trial operation, the stability and effectiveness of the lean manufacturing digital factory digital intelligence upgrade have been fully verified, with outstanding visible benefits:

Improve order review efficiency by 30%;

By relying on the process knowledge base for automatic recognition and CAM centralized programming technology, the collaborative efficiency of the entire process from program development, material preparation to CNC manufacturing is improved by 60%;

Fully transparent production management helps to quickly identify and optimize bottleneck processes, resulting in a 10% increase in overall production efficiency;

Flexible welding robots ensure consistency in key processes, with a first-time inspection pass rate of 99.9% for parts;

The digital coverage rate of core manufacturing processes has reached 100%, and the order to delivery cycle has been shortened by nearly 10%. The market delivery time competitiveness has jumped to the forefront of the industry.

These data intuitively reflect the efficiency leap brought about by full chain digitization. The deeper significance lies in the fact that this upgrade has solidified the foundation of lean manufacturing and will continue to promote the implementation of the lean concept of "eliminating waste and continuous improvement" among all employees.

The successful operation of the Lean Manufacturing Digital Factory Digital Intelligence Upgrade Project is a key milestone in Jinggong Technology's "Jinggong Intelligent Manufacturing" digital strategy, marking a solid step forward for the company on the path of lean intelligent manufacturing. Looking towards the future, Jinggong Technology will continue to explore and innovate, helping non-standard intelligent manufacturing to radiate stronger vitality in the digital wave and achieve higher and farther development goals.